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Engineering intelligence for robotic welding

Geometry in.Weld out.

We build software and perception for robotic welding cells that take a CAD model or a 3D scan to an executed weld.

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  1. 01 Geometry

    Every weld starts as engineering geometry.

    Parts, assemblies, joints and tolerances are defined in engineering data. We start from there. Not from a teach pendant.

  2. 02 Perception

    Real parts are measured, not assumed as exact.

    3D vision and tactile sensing tell the robot where the part actually is. When there is no CAD model, a 3D scan becomes one.

  3. 03 Planning

    Joints are found. Paths are planned. Collisions are avoided. Automatically.

    Weld joints are detected, processed and turned into reachable, collision-free trajectories for the robot and its external axes and positioners.

  4. 04 Execution

    A usable program the real cell can run. Immediately.

    The path planning result reaches the robot controller, ready to weld, while the cell keeps producing.

The problem

Robots are fast. Getting them ready to weld is not.

In robotic welding the expensive part rarely is the robot. It is everything between the drawing and the first good weld.

01

Online programming does not scale

In high-mix, low-volume production, almost every new part needs a unique program. Programming capacity limits output, not robot operational capacity.

02

Real parts differ from models

Cutting, fit-up and fixturing tolerances accumulate throughout the manufacturing process. Static programs need manual online correction on the shop floor.

03

Quality must have evidence

Customers ask for evidence. Welds that are not measured and recorded cannot provide it.

Products

Seven products. One welding ecosystem.

Each product solves a defined problem and stands on its own. Where a project needs it, they work together across the path from model to verified weld.

All products
  1. 01ModelObtain the geometry
  2. 02ProgramGenerate the robot program
  3. 03LocateMatch the program to the real part
  4. 04ExecuteRun and adapt the process
  5. 05InspectMeasure and record the result
00CommissionCalibrate the cell itself: the foundation every program relies on

Digital meets physical

Software is only right if the cell agrees.

A program generated from a perfect model still has to weld an imperfect part, fixed by an imperfect jig, in a real cell, on a production schedule. Everything we build is designed for that moment: measurement before motion, correction before the arc, evidence after welding.

01Model
What engineering intended
02Measure
What actually arrived in the cell
03Correct
What the robot does about it

Technology

The disciplines behind the products.

Robotics, computational geometry, 3D perception, welding process knowledge and industrial software engineering, developed together.

Technology

How we work

Built where robots weld.

Our technology is developed against real welding cells, real parts and real production constraints. A prototype that cannot be commissioned, diagnosed and supported on a factory floor is not a product.

Developed with production in view

Requirements come from welding cells in operation, not from the lab.

Validated on real parts

New capabilities are proven on production parts before they are released.

Engineered to be supported

Diagnostics, audit trails and controlled releases are part of the product, not an afterthought.

Honest about scope

We say what each product does, where it applies and where it does not.

Next step

Talk to us.

Send us a drawing, a model or a welding problem. We will tell you what can be automated, with which product, and what it takes.

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